tablet counting machine

Cartoning Machine Maintenance Guide

Aug 09, 2021

Cartoning machines are widely used in various fields. Cartoning machines are generally divided into vertical and horizontal, and solutions can be customized according to different needs of customers. The machine needs maintenance in order to improve the operation quality and prolong the service life of the machine. The following are the specific maintenance methods:


1、Equipment maintenance


It is called equipment maintenance to care the equipment by wiping, cleaning, lubrication, adjustment and other general methods to maintain and protect the performance and technical status of the equipment. There are four main requirements for equipment maintenance:


(1) The inside and outside of the equipment shall be clean, each sliding surface, lead screw, rack, gearbox, oil hole, etc. shall be free of oil stain, and all parts shall be free of oil and air leakage. The chips, sundries and dirt around the equipment shall be cleaned;


(2) Tools, accessories and workpieces (products) shall be placed neatly, and pipelines and lines shall be orderly;


(3) Refuel or change the oil on time, keep the oil, and there is no dry friction.


(4) Observe the safety operation regulations, do not overload the equipment, the safety protection devices of the equipment are complete and reliable, and eliminate unsafe factors in time.


(1)Daily maintenance of equipment


The daily maintenance of equipment generally includes daily maintenance, weekly maintenance and monthly maintenance


1. Daily maintenance


Daily maintenance shall be carried out by equipment operators on duty, and attention shall be paid before, during and after the shift.


(1) Before the shift, wipe the equipment and lubricate and add oil according to the regulations of carton box packing machine. Check whether the handle position and manual operation position are correct and flexible, check the wear of the suction cup, replace it if it is seriously worn, and whether the safety device is reliable. Run at low speed and check whether the transmission is normal and whether the lubrication and cooling are smooth.


(2) During the shift, pay attention to the operation sound, whether the temperature, pressure, electrical and pneumatic systems of the equipment, instrument signals and safety insurance are normal.


(3) After the shift, turn off the switch. Remove the dirt, wipe the oil on the guide rail surface and sliding surface of the equipment, and add oil. Clean the work site and tidy up accessories and tools.


2. Weekly maintenance


Weekly maintenance is carried out by equipment operators every weekend.


(1) Clean the equipment guide rail, transmission parts and exposed parts, and clean the work site.


(2) Check the technical condition of each part, fasten the loose part and adjust the fit clearance. Check the interlock and safety device. The transmission sound is normal, safe and reliable.


(3) Wipe the motor, check the insulation and grounding to achieve integrity, cleanness and reliability.


3. Monthly maintenance


Monthly maintenance shall be carried out by cartoning machine automatic equipment maintenance workers every month;


(1) Check the tightness of the chain, belt and carton conveyor belt to ensure that the belt and chain do not deviate greatly when pressed with your fingers.


(2) Check the box opener for wear and replace the air filter.


(3) Check whether the motor belt is replaced.


(4) Fill the bearing with MP lubricating oil once every six months. Remove the old oil before filling, and replace the bearing according to the bearing condition.

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