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What is Blister Packing Machine

Nov 02, 2023

A blister packing machine, also known as a blister packaging machine, is an essential piece of equipment in various industries for creating blister packs. Blister packs are widely used in sectors like pharmaceuticals, healthcare, food, and consumer goods as a form of secure and protective packaging. They typically consist of a cavity or "blister" made from thermoformed plastic material, often polyvinyl chloride (PVC) or a combination of plastic and foil, with a backing or lidding material. Here's an overview of how a blister packing machine operates:

 

Blister Formation: The initial step in the blister packing process is forming the blister itself. This involves heating and shaping the plastic material into the desired cavity shape, corresponding to the shape and size of the product to be packaged. The forming process often uses heat and either vacuum or pressure to shape the material.

 

best blister packing machine

 

Product Placement: Once the blister cavities are formed, the products (e.g., tablets, capsules, or small consumer items) are loaded into the individual blister pockets. This can be done manually, semi-automatically, or fully automatically, depending on the machine's design and production requirements.

 

Lidding Application: After the products are in place, a lidding material, often made of aluminum foil or a heat-sealable plastic, is applied over the blister. It is sealed to the plastic blister using heat and pressure, effectively encapsulating the product.

 

Sealing: The heat-sealing process ensures that the lidding material bonds securely to the blister, creating a tamper-evident and protective package.

 

Cutting and Trimming: Some blister packing machines include mechanisms for cutting or trimming to separate the individual blister packs from the continuous material. This step may or may not be present, depending on the design and specific product requirements.

 

Quality Control: Quality control checks are often performed to ensure the quality and integrity of the blister packs. These checks may include visual inspections for defects, verifying proper sealing, and ensuring correct product placement.

 

Blister packing machines are available in various sizes and configurations to suit different production needs. They range from manual and semi-automatic machines suitable for small-scale production to fully automatic machines designed for high-speed, large-scale manufacturing. The selection of a blister packing machine depends on factors such as the specific product requirements, production volume, and desired packaging features, including tamper resistance, product visibility, and protective qualities. Blister packaging is favored for its ability to maintain product integrity and provide an effective barrier against external factors.

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