On December 4, 2025, Rich Packing Machinery – a leading enterprise with 32 years of expertise in pharmaceutical and packaging machinery manufacturing – welcomed a client from a renowned Lebanese nutraceutical producer. The core objective of the client's visit was to source a blister packaging machine capable of resolving three critical production challenges: severely limited workspace, frequent sealing defects in alu-alu blisters, and burrs from die-cutting. Following in-depth discussions and on-site testing, Senior Sales Manager Owen tailored his recommendation to the DPP-90R compact automatic blister packaging machine, which fully addressed the client's needs and secured a clear intent to purchase.
Specializing in high-end nutraceutical production, the Lebanese client utilizes alu-alu blister packaging for multiple product lines – a format celebrated for its exceptional moisture and oxygen barrier properties, crucial for preserving the stability of sensitive ingredients. However, three long-standing issues have plagued its operations:
First, the factory's available space is extremely limited, with only 4㎡ allocated for new equipment, making traditional large-scale blister machines entirely incompatible. Second, the quality of alu-alu blister sealing is problematic, with frequent defects such as air leakage and incomplete sealing leading to high product scrap rates. Third, die-cut blister edges suffer from severe burrs, compromising product aesthetics and posing potential safety risks to end consumers.
The client presented on-site videos of their current production process to Owen, who quickly identified the root causes: the existing equipment uses a brush feeder, whose reciprocating motion directly scratches the aluminum foil – the primary reason for uneven sealing surfaces and a high volume of defective blister sheets. Additionally, rust spots on the old machine's die-cutting station indicated poor-quality, wear-prone blades, which are the main culprit behind the burr issue.
Leveraging Rich Packing's profound expertise in alu-alu blister packaging technology and its diverse product portfolio, Owen promptly identified the DPP-90R small blister packaging machine as the optimal solution. Designed specifically for small-batch production and space-constrained environments, the machine boasts dimensions of 200*60*125cm and occupies a mere 1.56㎡, yet integrates full automation – including alu-alu cold forming, automatic feeding, heat sealing, traction, and die-cutting – perfectly aligning with the client's spatial requirements.
To tackle the core issue of alu-alu blister sealing defects, Owen recommended Rich Packing's orbital feeder, developed exclusively for alu-alu packaging. Unlike the client's outdated brush feeder, the orbital feeder employs a precision-guided conveying structure that avoids direct friction with the aluminum foil, fundamentally eliminating scratches. Meanwhile, its optimized material distribution mechanism ensures each blister cavity is fully filled, with no missing particles.
To resolve die-cutting burrs, the DPP-90R flat plate blister packing machine is equipped with high-performance blades made of DC53 material – boasting a hardness rating of HRC 60-62 and exceptional wear resistance. The blade's die-cutting angle, scientifically designed by Rich Packing's R&D team, enables clean, precise cutting with a near-zero burr rate. Notably, the blade maintains stable cutting performance for up to three years of continuous use, significantly reducing equipment maintenance costs and downtime.
To validate the solution's feasibility, Rich Packing arranged an on-site test using materials similar to the client's nutraceuticals (8mm-diameter tablets and 25μm+25μm alu-alu foil). The DPP-90R's compact frame fit flexibly in the simulated limited space, operating seamlessly and efficiently through the entire automated process – from blister forming, material filling, and heat sealing to die-cutting – with no disruptions.
Post-test inspections revealed tightly sealed alu-alu blisters with no air leakage in water immersion tests, and smooth, burr-free edges. After personally examining the finished products, the client praised the machine's stability and packaging quality: “The DPP-90R blister packing machine for tablet capsule not only solves all our existing problems but also exceeds our expectations in terms of ease of operation and production efficiency. Owen's professional knowledge and meticulous analysis in blister packaging machinery have completely convinced me – this is undoubtedly the equipment we need.”
The client stated that payment terms would be finalized promptly to accelerate the procurement process of the DPP-90R automatic blister packaging machine.
As a trusted manufacturer holding multiple international certifications – including ISO, SA8000, CE, RoHS, and cGMP – Rich Packing has specialized in pharmaceutical and nutraceutical packaging machinery for 32 years, prioritizing customer needs in product R&D. Its DPP series of pharmaceutical blister packaging machines covers a wide range of models, compatible with packaging materials such as alu-alu, alu-PVC, and paper-PVC, to meet the production requirements of enterprises of all sizes.
“Every client has unique production environments and pain points,” noted Owen. “Rich Packing does not merely sell equipment; we deliver customized solutions based on in-depth communication and professional analysis.”
Backed by a service network spanning over 80 countries and regions worldwide, Rich Packing provides clients with comprehensive support including on-site installation, commissioning, training, and lifelong maintenance, ensuring stable equipment operation. This successful collaboration with the Lebanese client further validates Rich Packing's core competitiveness in “solving client pain points through innovative technology.”
Email : manager@richpacking.cn
Building D, No. 226, Beishan Qiaotou Street, Haizhu District, Guangzhou City, Guangdong Province, China
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