NJP 2600D Capsule Machine Pharmaceutical
*** Technical parameter
Name | high speed capsule filling machine |
Production capacity |
156,000 pcs/h |
Power |
380/220V 50Hz |
Total power |
10.5KW |
Applicable capsule |
000, 00, 0, 1, 2, 3, 4, 5# |
Filling error |
Western medicine:±3% Chinese medicine:±4% |
Applicable product |
Powder、granule、pellet、tablet |
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NJP 2600D Fully Automatic High Speed Capsule Filling Machine
Widely Application Fields of NJP Automatic Capsule Machine
The NJP 2600D automatic capsule filling machine powder is highly efficient, precise, and stable. Because of its features, 2600D is very useful in many areas.
Pharmaceutical Industry
This automatic capsule filling machine is a key capsule production device for making capsules. It is widely used in large-scale production by pharmaceutical companies. It can produce up to 330,000 capsules per hour. This meets the urgent need for high-efficiency production in the pharmaceutical industry. During production, the machine controls the filling weight very precisely. The difference in weight is kept within ±3%. This meets strict pharmaceutical standards like the European Pharmacopoeia and the U.S. FDA's cGMP rules. As a result, major pharmaceutical companies in USA and Europe can make high-quality capsules that meet international standards. This makes their capsules filled powder products more competitive in the market. For example, LLOYD LABORATORIES INC, a large pharmaceutical company in the Philippines, bought this machine from Rich Packing. After using it, their capsule production efficiency increased by 40%. At the same time, the stability of product quality improved, and the defect rate dropped by 25%.
Health Product Industry
The production of health products also requires precise capsule filling and high hygiene standards. The NJP 2600D capsule making machine can fill many types of materials, such as powder, granules, pellets, and small tablets. This meets the diverse needs of health product companies. The NJP 2600D model machine is made of stainless steel and is designed for easy cleaning. This ensures hygiene and safety during production. It also meets international certification standards like UL. In real use, one health product company used this machine and improved the precision of capsule filling by 30%. The product pass rate increased from 90% to over 95%. This improved the all company's production efficiency and product quality greatly.
In summary, the NJP 2600D capsule powder filling machine performs very well. It is a great choice for modern solid preparation production.
Core Features of the NJP 2600D capsule filling machine pharmaceutical
High-Efficiency Production Capacity
The NJP 2600D filling machine capsule has a very high production capacity. This makes it as the very important role in the capsule production field. The machine uses a modular design. Its maximum production capacity is 330,000 capsules per hour. This shows its strong advantage in large-scale production. Compared to traditional capsule filling machines, its production efficiency is much higher. It can meet the needs of high output capsules production in the pharmaceutical, health product, and food industries.
In pharmaceutical companies, traditional capsule filling machines usually produce about 100,000 capsules per hour. The NJP 2600D's production capacity is more than three times higher. This capsule filling machine price greatly improves production efficiency and shortens the production cycle. Also, the machine can fill many types of materials, such as powder, granules, pellets, and small tablets. This makes it very versatile. Because of this, companies can produce different types of capsule products on the same machine. This reduces equipment costs and the time needed to switch production.
Precise Control Ability
The NJP 2600D capsule filling machine filler performs very well in precise control. This ensures high-quality capsule production. The machine has a PLC intelligent control system and a touchscreen interface. It monitors operation parameters in real time. The filling weight difference is kept within ±3%. This precision is much higher than the industry average precision. It meets strict production requirements in Europe, North America, and other regions. It also complies with UL, FDA, cGMP, and pharmacopoeia standards.
In the pharmaceutical industry, medicines quality and safety are very important. Small differences in capsule filling weight can affect drug effectiveness. The precise control ability of the NJP 2600D automatic capsule making machine makes the filling weight very stable. The defect rate drops significantly. One large pharmaceutical company started using this machine. After that, the defect rate of their capsule products dropped from 5% to below 2%. The stability of product quality improved greatly.
Also, the capsule filler machine's modular molds support capsule sizes from #000 to #5. Switching between sizes is quick. Operators can follow the standard machine operation and maintenance guide provided by Rich Packing. Usually, the switch can be done in 20 minutes. This flexibility allows companies to adjust production plans quickly. They can meet the needs of producing different capsule sizes. This further improves production efficiency and equipment utilization.
Easy Operation and Smart Features
The NJP 2600D capsule machine has a touchscreen interface. This makes operation very easy. Operators can set and adjust production parameters quickly with simple touches. The system also has an automatic diagnosis function. It can monitor the machine's status in real time. If there is a potential error, it will give a clear warning. This helps operators respond and fix issues quickly. For example, during production, the system can detect if there is not enough filling material or if hollow capsules are missing. It will give an alarm to remind the operator to take action. This prevents production stops due to problems. This smart operation and monitoring ways not only improve production efficiency but also reduce the workload and difficulty for operators. It makes the fill capsules machine easier to manage and use.
Reliability and Stability of NJP 2600D Capsule Machine
Materials and Structure
The NJP 2600D pill capsule fill machine is designed with reliability and stability in mind. This ensures long-term, high-efficiency operation.
Full Stainless Steel Body: The main part of the machine is made of stainless steel. The frame also uses black automotive sandblasting technology. This makes it resistant to corrosion, high temperatures, and easy to clean. fully automatic capsule filling machine meets the hygiene standards of the pharmaceutical, health product, and food industries. It also resists scratches and fingerprints. This material extends the machine's lifespan. It also reduces production problems caused by material aging or corrosion. For example, in humid production environments, stainless steel prevents rust and keeps the machine's performance stable.
Aerospace-Grade Aluminum Material: Some parts of the machine, like the filling station, use aerospace-grade aluminum (such as 7075 high-strength aluminum alloy). This gives the NJP 2600D the following advantages:
1. High Strength and Light Weight:
This aluminum is as strong as the SUS steel but weighs only one-third as much. This reduces the load on high-speed moving parts. It improves the encapsulation machine capsule filling's response speed and energy efficiency. It also reduces mechanical vibration and extends part life.
2. Wear and Corrosion Resistance:
After surface treatments like hard anodizing, the aluminum surface hardness can reach HV 500-800. Its wear resistance is as good as steel. In dry and clean environments, it resists corrosion well. This makes it suitable for pharmaceutical production areas that need frequent cleaning.
3. Stability and Precision:
This material has a low thermal expansion rate and good rigidity. This reduces the risk of deformation during high-speed operation. It ensures precise mold positioning and filling. It avoids weight errors or machine jams caused by material deformation.
4. Lower Maintenance Costs:
The lightweight structure reduces wear on the transmission system. With self-lubricating design, key parts need less maintenance. Also, mold changes are easier because the parts are not too heavy. This reduces installation damage.
Because of this design, the NJP 2600D capsule filling machine fully automatic performs better in high-speed production. Its strength and durability are much better. It balances production efficiency and machine lifespan. It meets GMP requirements for precision equipment materials.
Compact Structure Design:
The NJP 2600D automatic capsule filler can be designed as separate units based on production layout. It can also use a compact design where the PLC and machine body are connected. This saves space and improves space utilization. This design makes installation and layout easier. It also improves the machine's overall stability.
Market Feedback and Competitive Advantages:
NJP 2600D pharmaceutical capsule machine has been widely recognized in the market. According to the survey, more than 80% of users highly praised its efficiency, accuracy and stability. User feedback shows that this automatic powder capsule filling machine has significantly improved production efficiency, effectively reduced costs, and ensured the stability of product quality. Its core competitiveness is mainly reflected in high production capacity, precise control, modular design, stability, reliability and a wide range of applications.
Summarize
The NJP 2600D pharmaceutical capsule making machine is widely recognized in the market. Over 80% of users are satisfied with its high efficiency, precision, and stability. Powder auto capsule filling machine with 330000 capsules per hour, greatly improves production efficiency and reduces costs, ensures stable product quality. NJP 2600D is high production capacity, wide application for #000 - #5, precise control, modular design, and stability.