NJP 7800 Pharmaceutical Capsule Filling Machine

Best Selling Models: NJP-3800D Automatic Capsule Filler

NJP 7800 Pharmaceutical Capsule Filling Machine

***  Technical parameter

Compliance with European and American Production Standards

The NJP 7800D Pharmaceutical Capsule Filling Machine strictly adheres to internationally advanced production standards, ensuring product quality and safety. The equipment complies with European and American regulatory requirements including cGMP (Current Good Manufacturing Practice), UL (Underwriters Laboratories), and FDA (Food and Drug Administration) standards. These comprehensive regulations govern every aspect from equipment design and production processes to final products, guaranteeing standardized pharmaceutical manufacturing and reliable product quality.

For instance, all drug-contact components are constructed from 316 stainless steel, while the waste rejection system utilizes aviation-grade 7000-series aluminum alloy to prevent fingerprint and dust accumulation. These premium materials effectively prevent drug contamination, maintaining product purity and safety. Furthermore, the machine's patented turntable sealing technology employs SIL-certified imported silicone rubber gaskets combined with a positive-pressure air blowing system to create differential pressure between internal and external environments, completely isolating dust ingress. This advanced design ensures a sterile production environment that meets the pharmaceutical industry's stringent hygiene requirements, providing robust assurance for high-quality drug manufacturing.

Exceptional Capsule Separation Rate and Product Qualification Rate

The NJP 7800D stainless steel capsule filling machine demonstrates outstanding performance in both production efficiency and product quality, achieving a capsule separation success rate exceeding 99.99% and a finished product qualification rate of 99.98%. These metrics not only reflect the equipment's high precision and stability but also demonstrate its operational efficiency and reliability in actual production environments.

The ultra-high capsule separation rate indicates near-zero failure probability during the capsule alignment process, significantly reducing material waste and production interruptions caused by separation failures. Meanwhile, the superior product qualification rate ensures batch-to-batch consistency, minimizing defective products and enhancing manufacturing profitability. In large-scale pharmaceutical production lines, such high-efficiency high speed capsule filling machine can dramatically increase production speed while reducing costs, all while guaranteeing drug quality and safety.

The capsule filling machine full automatic's automatic waste rejection system with innovative separation technology further enhances production efficiency by segregating and recovering usable powder from rejected capsules without contamination. This sustainable approach enables material recycling, reduces production costs, minimizes waste, and aligns with environmental protection and sustainable development principles.

Maintenance-Friendly Design

The NJP 7800D capsule filling line incorporates maintenance-optimized design features that substantially reduce equipment upkeep costs and downtime.

This capsule filling equipment adopts an advanced modular design philosophy, with each functional unit constructed as an independent module, significantly improving maintenance accessibility and operational efficiency. Taking the filling station as an example, its innovative quick-connect modular design combined with slide-out rail mechanisms enables rapid filling rod replacement, with complete mold changeovers achievable within 15 minutes. This dramatically reduces equipment downtime for maintenance and production line conversions.

This modular architecture not only enhances the maintainability of gelatin capsule manufacturing equipment but also endows the NJP 7800D automatic powder capsule filling machine with exceptional process adaptability. Pharmaceutical operators can quickly execute mold changes and parameter adjustments according to different product requirements, substantially improving production line flexibility and responsiveness. Simultaneously, the isolated modular design effectively reduces cross-contamination risks, ensuring compliance with stringent pharmaceutical cGMP regulations.

This design is particularly suitable for flexible multi-product manufacturing needs, allowing rapid adaptation to different capsule specifications and providing pharmaceutical enterprises with efficient, reliable production solutions. By minimizing unplanned downtime, this equipment helps users significantly improve overall production efficiency while reducing operational costs.

Hygienic Design Compliant with Pharmaceutical Standards

The NJP 7800D automatic capsule filling machine pharmaceutical rigorously follows the highest pharmaceutical hygiene standards, featuring all drug-contact surfaces manufactured from 316 stainless steel with precision polishing to achieve surface roughness of Ra≤0.4μm, ensuring dead-angle-free cleaning and effective sterilization. The equipment's intelligent in-place mold cleaning system utilizes multi-directional high-pressure air suction technology to perform fully automated cleaning of upper and lower molds without disassembly, effectively removing residual materials.

Intelligent Diagnostic System

The automatic capsule filling machine for sale is equipped with advanced control electronics featuring world-renowned modular components. The Siemens human-machine interface (HMI) provides automatic alarms and shutdown functions for powder/capsule shortages and mechanical failures, accompanied by diagnostic prompts. This enables operators to quickly identify and resolve issues, minimizing capsule equipment downtime.

The NJP 7800D automatic capsule filling machine for powder incorporates a Siemens HMI with sophisticated intelligent control systems that monitor equipment status in real-time. The system features smart diagnostic capabilities that automatically detect powder/capsule deficiencies and mechanical faults, alerting operators through visual/audible alarms and initiating protective shutdowns when necessary. During malfunctions, the interface clearly displays problem causes and solutions, significantly reducing troubleshooting time and improving production efficiency.

The intelligent diagnostic system supports data logging and traceability, storing historical alarm information to facilitate operational analysis and maintenance planning optimization. Additionally, the system supports remote monitoring functionality, providing intelligent support for equipment maintenance and production management to ensure stable and reliable manufacturing processes.

Comprehensive After-Sales Support

As the equipment manufacturer, we provide NJP 7800D capsule gelatin making machine users worldwide with a complete after-sales support system to ensure long-term stable operation. RichPacking's Global After-Sales Service Center in Hong Kong maintains professional technical teams and ample spare parts inventory to deliver comprehensive support including:

Rapid Response Mechanism: Through 24/7 service hotlines and online technical support platforms, customers can receive remote diagnostics and troubleshooting assistance anytime. For issues requiring on-site intervention, our engineers will arrive at customer facilities within the shortest possible time after obtaining necessary visas.

Full-Cycle Technical Services: From equipment installation/commissioning and operator training to periodic maintenance, Rich Packing provides professional support throughout the equipment lifecycle. We also offer solid dosage formulation process optimization recommendations to help customers enhance production efficiency based on specific needs.

Genuine Parts Assurance: Globally standardized genuine parts supply ensures repair quality and equipment performance, complemented by preventive maintenance programs to help customers reduce unexpected downtime risks.

Industry Recognition and Trust

As a leading pharmaceutical and packaging machinery manufacturer based in South China, Rich Packing has earned long-term trust from Fortune 500 companies and pharmaceutical industry leaders worldwide.

The NJP 7800D capsule making machine filling has gained widespread industry recognition and trust in pharmaceutical and nutraceutical sectors through its exceptional performance and technological innovations. Numerous renowned enterprises, including Fortune 500 companies and industry leaders, have established long-term cooperative relationships with this equipment. For example, SINOPHARMA (China National Pharmaceutical Group), a globally renowned pharmaceutical corporation, has selected the NJP 7800D professional capsule filling machine as core equipment for its solid dosage production lines, fully demonstrating the machine's leading position and reliability within the industry.

Furthermore, international pharmaceutical giants including UCB, ROBISON PHARMA, and US-Pharma have adopted the NJP 7800D, further validating its global market influence and competitiveness. This trust from partners stems not only from the equipment's superior performance but also from the manufacturer's comprehensive premium services, including installation/commissioning, technical training, routine maintenance, and global after-sales support. 

The NJP 7800D power granule capsule filling machine has earned extensive trust and recognition in pharmaceutical and health supplement industries through its outstanding performance and technological innovations. This NJP capsule machine maintains long-term stable partnerships with Fortune 500 companies and industry leaders. For instance, global pharmaceutical giant SINOPHARMA (China National Pharmaceutical Group) has chosen the NJP 7800D as core equipment for its solid dosage production lines, fully demonstrating the machine's industry-leading status and reliability. Additionally, internationally renowned enterprises such as UCB, ROBISON PHARMA, and US-Pharma have adopted the NJP 7800D, further confirming its global market influence and competitiveness. Partners' trust derives not only from the equipment's high performance but also from the manufacturer's all-around premium services including equipment installation/debugging, technical training, routine maintenance, and global after-sales support.